How To Make Nacho Chips In Industrial Production

What are nacho chips? These are snack foods which are mainly made from corn tortillas. Their preparation involves cutting the corn tortillas into wedges which are then baked or fried . Nacho chips are mainly considered to be Mexican food because of their origin.In this article, you will learn how to make nacho chips in industrial production.

Ingredients

– Sugar
– Wheat
– MSG
-The corn used by manufacturers can either be red, white or blue corn.

Processing

– The main processes you need to rely on are control and heat in every step. This ensures that you get nacho chips of high quality.
– Even if you decide to start by using Masa flour or dry corn, you still need to rely on control and heat to get the best nacho chips.
– Control and heat are two essential components which yield superb results in the food industry.
– Control and heat leads to worldwide support , reliability and innovation.
– To attain reliability in processing nacho chips, means ensuring that you always achieve profits each and everytime.
– The international network from control and heat ensures that you get worldwide support .
– Innovation is a very important process in the processing of nacho chips since it ensures that you’re always one step ahead in terms of technology. This greatly reduces your cost in processing of nacho chips hence generating great profits in industrial production of nacho chips.

Production Of Nacho Chips

– Traditionally, production of nacho chips involved cooking of corns in a pot for about 16 hours, pouring off of the liquor used in cooking, washing the end product produced after cooking and then grounding it into masa.
– Due to advancements in technology, you can now produce dry masa which is in form of flour.
– This product is quite stable since it can stay for long periods of time without going bad.

Advantages Of The Dry Flour (masa )

– Labor, energy, time for processing, equipment and floor space are all greatly reduced
– The Masa flour therefore makes the whole production process simple and quite convenient .
– When it comes to some few applications, it meets all these standards.

Disadvantages Of Dried Masa Flour

– Reduces the flavor of the nacho chips.
– The cost per unit tends to be higher in comparison to using fresh masa flour.

When it comes to large manufacturers, they use fresh masa flour to produce their nacho chips. Small manufacturers opt to use dry masa flour when manufacturing their nacho chips.

Process Of Manufacturing Nacho Chips

– You first produce the dough or masa coarse by using moist corn, lime and water.
– The Hamilton kettle is then used to heat the mixture.
– Quench the solution to about 68 to 72 degrees celsius .
– Steep the grain for about 16 hours to increase the process which water is absorbed .
– The next process is pumping the solution in the washers

Grinding Process

– Two carved stones which are matched are used in the grinding process .
– One stone is normally rotating while the other remains stationary.

The nacho chips are formed by mixing and kneading the coarse masa to form a plastic masa. Resulting processes are cooling, baking ,frying, seasoning and packaging the nacho chips.

This is how to make nacho chips in industrial production.