Two Color Puff/Pellet Snack extruder

SunPring’s New Two-Color Extrusion Process
In the snack sector, directly expanded products—such as cheese balls, onion rings, or filled rice snacks—boast a highly expanded, soft texture and a loyal following. Many consumers also prefer the crunchier textures found in triangular chips, tortilla chips, or bread-style snacks; these textures can be achieved on the ENCREA@EC series of extruders through optimized die designs, formulations, and screw configurations.
To create the visual appeal desired for expanded snacks, a newly developed dual-color extrusion process allows raw materials of different colors to be extruded simultaneously, resulting in a single product featuring a combination of two colors. The product colors are created by incorporating natural pigments into the raw material mix.
This new Two-Color extrusion process—combined with optimized dies, formulations, and screw configurations—adds the perfect finishing touch to expanded snacks.
The Two-Color extrusion process is equally suitable for cooked snack products; it utilizes the same forming equipment as standard cooked snacks, followed by further processing, drying, and final seasoning.
Why You Should Buy a Two-Color Snack Extruder Machine
Product Diversity:
The Two-Color snack extruder can produce a variety of snack types, including puffed snacks like Bugles, crispy rice crackers, and puffed balls, as well as non-puffed, denser snacks such as flat crisps or chips. This versatility enables manufacturers to cater to different consumer preferences and market trends.
Visual Appeal and Innovation:
By allowing the mixing of different colors and flavors, this machine can create visually appealing and innovative snack products. These unique and attractive snacks can capture consumer interest and differentiate your brand in a competitive market.
Enhanced Efficiency:
Equipped with automated control systems, the machine ensures precise adjustments of temperature, pressure, and speed, leading to consistent product quality and efficient production processes. This reduces waste, lowers production costs, and increases overall productivity.
Customization and Flexibility:
The ability to change molds easily means manufacturers can quickly switch between producing different shapes and sizes of snacks. This flexibility allows for rapid response to changing consumer demands and market opportunities.
Cost-Effectiveness:
Investing in a Two-Color snack extruder can lead to significant cost savings over time. By streamlining production, reducing labor costs, and minimizing material waste, the machine provides a high return on investment. Its durability and reliability also contribute to long-term cost efficiency.
Market Expansion:
The machine’s capability to produce a wide range of snack products opens up opportunities for entering new markets and expanding product lines. This can lead to increased sales and a stronger market presence.
Quality Control:
Advanced technology in the extruder machine ensures better control over the quality of the final products. Consistent quality is crucial for building a strong brand reputation and maintaining customer loyalty.
Health and Safety Standards:
Modern extruder machines are designed to meet high health and safety standards, ensuring that the produced snacks are safe for consumption and comply with industry regulations.
In summary, purchasing a Two-Color snack extruder is a strategic investment for food processing businesses aiming to innovate, diversify their product range, and enhance production efficiency. It offers numerous benefits, from product diversity and visual appeal to cost-effectiveness and market expansion, making it a valuable asset for any snack manufacturer.
Mixer:
Mixer used to mix flour with
water and other additives.
Screw Conveyor:
Screw conveyor is used to
convey mixed flour into
feeder on extruder
ENCREA@ECFS Series Extruder:
Longer screw length .Up to 2100mm;
Good waterproof. Water tight mild steel enclosure;
More wear-resistant – More wear resistant bimetal barre!Self-cleaning function;
The screws is self cleaning;
Super torque -Ultra Torque Gearbox;
High digitizationComprehensive digita! Visual control pane!
Easy to disassemble. Shaft couplings permit easyremoval ofextruder shafts;
High quality. Screw material: 38CrMoAL (nitrided);Hardness:HRC55-60;
Longer life .Screw lift time: >7000hours;
Automatic contro!Automatic temperaturecontro;
High rust resistanceStainless steel productcontact surfaces SUS 304;
High efficiency.High water cooling efficiency;
Quality assurance.Ten years.
Compand Shaping Machine:
Molding and cutting and the Materials from the extruder.
Elevator:
Convey the product to the seasoning system.The elevator height and lengthdepend on the craft.
Tumble Sifter:
Our Fines Tumblers are designed to remove small particles fromproductprior to dryer or fryerapplications. All come with stainless steel perforated drum mountedon a stainless steel frame with adjustable legs.
Vibrator Feeder:
Vibratory feeder makes surethat products go intothe continuous fryer.
Continuous Fryer:
We provide more choices when it comes to selecting a new fryer. Choose from natural gas, oil, steam, thermal fluid or electric heating.Optimal product handling, uniform oil heating and flow control. Efficient fines removal, fast oil turnover, and clean-in-place sanitationare all part of the fryer package that produces the highest qualityproduct with a long shelf life.
Seansoning System:
Coating Drum (double drum)
Rotating drum make sureflavormixing with product well;ground anchor is available foradjust height.
Oil sprayer
Easy to operate; spraye nozzlecontrolled by air compressorand valve.
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