Double Color Fried Pellet Snack Food Machine
1. What is double color fried pellet extruder equipment?
A double-color fried food extruder is an industrial machine used for producing bi-colored fried food products. This equipment combines different colors and flavors of raw materials through the extrusion process, shaping them into specific forms before frying. Here are the main features and functions of such equipment:
a. Twin-Screw Design:
The machine typically uses a twin-screw design, allowing it to process two different colors or flavors of raw materials simultaneously, ensuring uniform mixing and stability during the extrusion process.
b. Mixing and Extrusion of Raw Materials:
Raw materials are mixed and extruded through the screws, forming the desired shapes through specific molds.
c. Frying Function:
The extruded products are then sent to a fryer for cooking, achieving the intended texture and crispiness.
d. Automated Control:
Modern double-color fried food extruders are equipped with automated control systems, allowing precise adjustment of temperature, pressure, and speed to ensure process stability and consistent product quality.
e. Variety of Product Shapes:
By changing different molds, the machine can produce various shapes of double-color fried foods, such as strips, rings, balls, and more.
2. Two-color food extruder: the dual charm of puffed and non- puffed products.
The double-color fried food extruder produces two types of bi-colored foods: puffed and non-puffed. Like 2d 3d shapes.
Puffed Products:
These include snacks like Bugles, crispy rice crackers, and puffed balls. These products undergo a process where they are extruded and then puffed up, typically by high-temperature cooking or frying, resulting in a light and airy texture.
Non-Puffed Products:
These are flatter, non-puffed snacks. These products are extruded but do not undergo the puffing process, maintaining a denser and more compact texture. Examples include certain types of flat crisps or chips that are not puffed.
The equipment can switch between producing these two types of products by adjusting the extrusion and cooking processes. Different molds and settings on the machine allow for the creation of various shapes and textures, catering to a wide range of snack products.
3. Why You Should Buy a Double-Color Fried Snack Pellet Extruder Machine
Product Diversity:
The double-color fried snack pellet extruder machine can produce a variety of snack types, including puffed snacks like Bugles, crispy rice crackers, and puffed balls, as well as non-puffed, denser snacks such as flat crisps or chips. This versatility enables manufacturers to cater to different consumer preferences and market trends.
Visual Appeal and Innovation:
By allowing the mixing of different colors and flavors, this machine can create visually appealing and innovative snack products. These unique and attractive snacks can capture consumer interest and differentiate your brand in a competitive market.
Enhanced Efficiency:
Equipped with automated control systems, the machine ensures precise adjustments of temperature, pressure, and speed, leading to consistent product quality and efficient production processes. This reduces waste, lowers production costs, and increases overall productivity.
Customization and Flexibility:
The ability to change molds easily means manufacturers can quickly switch between producing different shapes and sizes of snacks. This flexibility allows for rapid response to changing consumer demands and market opportunities.
Cost-Effectiveness:
Investing in a double-color fried snack pellet extruder machine can lead to significant cost savings over time. By streamlining production, reducing labor costs, and minimizing material waste, the machine provides a high return on investment. Its durability and reliability also contribute to long-term cost efficiency.
Market Expansion:
The machine’s capability to produce a wide range of snack products opens up opportunities for entering new markets and expanding product lines. This can lead to increased sales and a stronger market presence.
Quality Control:
Advanced technology in the extruder machine ensures better control over the quality of the final products. Consistent quality is crucial for building a strong brand reputation and maintaining customer loyalty.
Health and Safety Standards:
Modern extruder machines are designed to meet high health and safety standards, ensuring that the produced snacks are safe for consumption and comply with industry regulations.
In summary, purchasing a double-color fried snack pellet extruder machine is a strategic investment for food processing businesses aiming to innovate, diversify their product range, and enhance production efficiency. It offers numerous benefits, from product diversity and visual appeal to cost-effectiveness and market expansion, making it a valuable asset for any snack manufacturer.
Mixer:
Mixer used to mix flour with
water and other additives.
Screw Conveyor:
Screw conveyor is used to
convey mixed flour into
feeder on extruder
ENCREA@EC Series Extruder:
Longer screw length .Up to 2100mm;
Good waterproof. Water tight mild steel enclosure;
More wear-resistant – More wear resistant bimetal barre!Self-cleaning function;
The screws is self cleaning;
Super torque -Ultra Torque Gearbox;
High digitizationComprehensive digita! Visual control pane!
Easy to disassemble. Shaft couplings permit easyremoval ofextruder shafts;
High quality. Screw material: 38CrMoAL (nitrided);Hardness:HRC55-60;
Longer life .Screw lift time: >7000hours;
Automatic contro!Automatic temperaturecontro;
High rust resistanceStainless steel productcontact surfaces SUS 304;
High efficiency.High water cooling efficiency;
Quality assurance.Ten years.
Compand Shaping Machine:
Molding and cutting and the Materials from the extruder.
Elevator:
Convey the product to the seasoning system.The elevator height and lengthdepend on the craft.
Tumble Sifter:
Our Fines Tumblers are designed to remove small particles fromproductprior to dryer or fryerapplications. All come with stainless steel perforated drum mountedon a stainless steel frame with adjustable legs.
Vibrator Feeder:
Vibratory feeder makes surethat products go intothe continuous fryer.
Continuous Fryer:
We provide more choices when it comes to selecting a new fryer. Choose from natural gas, oil, steam, thermal fluid or electric heating.Optimal product handling, uniform oil heating and flow control. Efficient fines removal, fast oil turnover, and clean-in-place sanitationare all part of the fryer package that produces the highest qualityproduct with a long shelf life.
Seansoning System:
Coating Drum (double drum)
Rotating drum make sureflavormixing with product well;ground anchor is available foradjust height.
Oil sprayer
Easy to operate; spraye nozzlecontrolled by air compressorand valve.
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