6 Points you need to know about the Corn Flakes Production Line
Jinan Sunpring Extruder tell you the things you need to know about Corn Flakes Production Line in 6 points.
Point 1: What is the corn flakes production line?
Answer 1:
The production line includes mixing, extruding, flaking, drying, high temperature baking, flavoring and cooling. It can be eaten like snack, and be eaten with milk or coffee as well. By changing moulds and production process, this production line can make different shapes of puffed food.
Problem 2: What is the process of making cornflakes?
Answer 2:
The ingredients are subjected to combination of heating,cooling, mixing and shearing in the extruder. The extruded pellets are flaked in the rolling unit and dried. Coating of flakes is done if flakes are to be glazed. Finally, flakes are dried, cooled and packed.
Problem 3: What is the raw material for corn flakes?
Answer 3:
Corn flakes being one of most nutritious foods and is consumed as breakfast food not only in India but-elsewhere in the world. Basically, it is prepared from maize, this is the main raw material. Flavours, like sugar or salt, are also added. Maize, the main raw material, is itself a corn grain.
Problem 4: What’s the product of the corn flakes production line?
Answer 4:
Nachos (corn chips/corn flakes) and some breakfast cereals.
Problem 5: What’s the flowchart?
Answer 5:
Mixing → Conveying → Extrusion → Flaking → Conveying → Drying → Conveying → Drying → Conveying → Flavoring → Conveying → Drying → Cooling.
Problem 6: How about the main parts of the corn flakes production line?
Answer 6:
Mixer:
Capacity: 40k/batch;
Power: 4.0kw;
Diameter : 600mm;
Dimension(m): 1.3×0.7×1.3;
Stainless steel and mild steel construction.The raw material is mixed with water or other liquid additives. The discharge hole adopts the new handle-opened design, safe and sealed well. It takes six minutes for one batch.
Twin screw extruder:
Capacity (KG/h): 100—150;
Total power (KW): 34;
Main motor power (KW): 22;
Oil pump : 0.37kw;
Knife : 0.75kw;
Feeding : 0.75kw;
Dimension(m): 3.2×0.9×1.9;
Screw made by 38CrMoAL;
– The inside structure is made by carbon steel, but all the parts touching with the raw material or products are made by SUS304;
– A wide range of puff snacks with different formulations can be obtained;
– The use of a continuous automatic process provides greater production outputs than offered by traditional systems, with savings in energy and reduced management cost;
– Automatic dosing unit for utilization with any type of flours and starches (size should be 60-80mesh);
– The screws are made by 38CrMoAIA with the hardness of 55hrc, which is hard and strong;
– Barrel is divided into 2 parts and made by allay steel with hardness 55hrc;
– The barrel and the screws are modular in structure. Each module is equipped with its own band heater;
– Auto-temperature control system makes temperature more direct and the parameter more precise;
– The cutter is equipped with 1-4pcs cutters for face cutting of the product out of the extruder. The location and speed of the cutter can be adjustable;
– The forced lubrication system, so that it can guarantee the equipment transmission life longer;
– Equipped with safety device and safety switch, which can sense any abnormal conditions and shut down automatically;
– Special tool for quick changing the dies;
– Self-cleaning function: after each shift, it can be cleaned without disassembling;
Easy operation and maintenance, work stably;The level of protection is IP44, and the wiring is 10mm2 waterproof cooper core wire with 3 phases and 4 wires, includes ground protection.
Electricity Dryer:
Dimension(m): 5.0×1.2×2.0;
Capacity: 100-200kg/hr;
Total power：45.55kw;
Drive Motor: 0.55kw;
Heating power: 45kw;
Dimension(m): 5.0×1.2×2.0;
There are sensor and thermocouple for temperature control; PID control Model.
Flaking Machine:
Material : Stainless steel;
Power；380V50HZ;
Main motor: 18.5kw+0.37;
Max capacity: 300kg/h;
Dimension:2.0×1.5×1.8;
a)Flaking machine is used to make corn pellet into flakes;
b)Roller is made by alloy; special heat treatment;
c)It create 40ton pressure during it working;
d)Two pressing roller is drived by 18.5kw motor with VFD control; Min gap between two roller can be 0.8mm;
e)There is water cooling inside of roller;
Inverter is put in individual control box; air conveyors also can be controlled by the same control box.
Coating Drum:
Total power:1.3kw;
Power: 0.55+0.75kw;
Diameter of drum: 650mm;
Length of drum: 1900mm;
Dimension(m): 3.5×0.8×1.9
Rotating drum make sure flavor mixing with snack well; ground anchor is available for adjust height.
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