6 Points you need to know about the Puffed Food Extruder
Jinan Sunpring Extruder tell you the things you need to know about Puffed Food Extruder in 6 points.
Point 1: What is the puffed food extruder?
Answer 1:
What is puffed food extruder? The raw material can be rice and corn and can bulk all kind of puffing fruit, sweet and crisp, suitable for everybody. The machine can use the power cord to cut and sew powder, the single hole food is simple and easy to operate. At the same time, the machine can make your own puffed foods to meet the requirements of professional and amateur. At the same time, the raw material can be rice and corn and can bulk all kind of puffing food, such as vermicelli, rice, vegetables, and so on. Meanwhile, the raw material can be rice and corn and can bulk all kind of puffing foods, such as mesh, starch, marshmallow, etc.
Problem 2: What is the process of making puffed food?
Answer 2:
Extruded maize snacks are manufactured through extruding moistened maize meals under high pressure and temperature conditions. The puffed product is then fried and usually coated with a savory flavour such as cheese, chili, barbeque sauce, sour cream, or onion. The flavoring agent is applied in powder form.
Problem 3: What is the raw material for puffed food?
Answer 3:
The main raw materials are corn flour, corn starch, rice flour and other starches, which are extruded and expanded into triangular, circular, square, animal and other shapes, and then baked and seasoned. Its taste is crisp, nutritious, and easy to digest.
Problem 4: What’s the product of the puffed food extruder?
Answer 4:
Problem 5: What’s the flowchart?
Answer 5:
Mixing →Conveying→ Extrusion →Filling→ Shaping→Conveying→ Drying → Conveying→ Flavoring→Conveying→Drying→Cooling.→ Packing.
Problem 6: How about the main parts of the puffed food extruder line?
Answer 6:
a. Twin Screw Extruder:
Total power (KW): 34
Main motor power (KW): 22
Oil pump : 0.37kw
Knife :0.75kw
Feeding : 0.75kw
Dimension(m): 3.2×0.9×1.9
Screw made by 38CrMoAL;
-The inside structure is made by carbon steel, but all the parts touching with the raw material or products are made by SUS304;
-A wide range of puff snacks with different formulations can be obtained;
-The use of a continuous automatic process provides greater production outputs than offered by traditional systems, with savings in energy and reduced management cost;
-Automatic dosing unit for utilization with any type of flours and starches (size should be 60-80mesh);
-The screws are made by 38CrMoAIA with the hardness of 55hrc, which is hard and strong;
-Barrel is divided into 2 parts and made by allay steel with hardness 55hrc.
-The barrel and the screws are modular in structure. Each module is equipped with its own band heater;
-Auto-temperature control system makes temperature more direct and the parameter more precise;
-The cutter is equipped with 1-4pcs cutters for face cutting of the product out of the extruder. The location and speed of the cutter can be adjustable.
-The forced lubrication system, so that it can guarantee the equipment transmission life longer;
-Equipped with safety device and safety switch, which can sense any abnormal conditions and shut down automatically;
-Special tool for quick changing the dies;
-Self-cleaning function: after each shift, it can be cleaned without disassembling;
Easy operation and maintenance, work stably;The level of protection is IP44, and the wiring is 10mm 2 waterproof cooper core wire with 3 phases and 4 wires, includes ground protection.
Electricity Dryer:
Type: KX-5-5
Dimension(m): 5.0×1.2×2.0
Capacity: 100-200kg/hr
Total power：45.55kw
Drive Motor: 0.55kw
Heating power: 45kw
Dimension(m): 5.0×1.2×2.0
There are sensor and thermocouple for temperature control; PID control Model.
Coating Drum (double drum):
Type :TW
Total power:1.3kw
Power: 0.55+0.75kw
Diameter of drum: 650mm
Length of drum: 1900mm
Dimension(m): 3.5×0.8×1.9
Rotating drum make sure flavor mixing with snack well; ground anchor is available for adjust height.
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