6 Points you need to know about the Pellet Frying Line
Jinan Sunpring Extruder tell you the things you need to know about Pellet Frying Line in 6 points.
Point 1: What is the pellet frying line?
Answer 1:
A.Pellet / chips / extruder frying food are produced by double-screw extruder.
B.The raw material can be potato starch, corn starch, cassava starch, wheat flour, etc. through extruding cooking.
C.The pellet can be different shapes like shell, spiral, square tube, circle tube, and so on. After drying the pellet need frying to get expanded.
Point 2: What is the process of making frying pellet?
Answer 2:
Frying Pellet Manufacturing Process:
(1)Pellet mixing.
(2)Pellet conveying.
(3)Pellet extruding.
(4)Pellet pulling and cutting.
(5)Pellet cooling.
(6)Pellet drying.
(7)Pellet frying.
(8)Pellet flavoring.
Point 3: What is the raw material for frying pellets?
Answer 3:
Adopts corn flour as raw materials. There are many different raw materials which can be used for pellet production such as; potato, rice, maize, wheat, corn etc. The pellets are DIV ided into two basic categories, those made from grain (rice, maize, wheat, corn) or those made from potato.
Point 4: What’s the product of the pellet frying line?
Answer 4:
Point 5: What’s the flowchart of the pellet frying line?
Answer 5:
Mixing →Conveying→ Extrusion → pulling and cutting→ cooling → drying→ frying→ flavoring→ Packing.
Point 6: How about the main parts of the pellet frying line?
Answer 6:
a. Mixer:
Capacity: 40k/batch
Power:4.0kw
Diameter : 600mm
Dimension(m): 1.3×0.7×1.3
Stainless steel and mild steel construction.The raw material is mixed with water or other liquid additives. The discharge hole adopts the new handle-opened design, safe and sealed well. It takes six minutes for one batch.
b. Twin Screw Extruder:
Capacity (KG/h): 200-250
For snacks food
Total power (KW): 44.87
Main motor power (KW): 30
Oil pump : 0.37kw
Band heater :12kw
Knife :0.75kw
Feeding : 0.75kw
Dimension(m): 3.2×0.9×1.9
Screw made by 38CrMoAL.
c. Pellet Frying Line Cutter:
Motor:0.37kw+0.55kw
Dimension: 3.0×0.9×1.3.
d. Fryer:
Capacity: 250-300kg/hr
Total power:60.55kw
Drive Motor: 0.55kw
Heating power:60kw
Burner: Baltur burner
Volume of fryer tank: 350kg oil
Dimension(m): 4.0×1.6×2.3
The machine will cut off electric automatically and give an alarm when over temperature
Automatic oil level control.
There are two motor used to lift fryer bed, so that easy to clean and do maintainance work.
There are limited switch which used to control lifting fryer bed for safety operation.
e. Coating Drum:
Total power:1.3kw
Power: 0.55+0.75kw
Diameter of drum: 650mm
Length of drum: 1900mm
Dimension(m): 3.5×0.8×1.9
Rotating drum make sure flavor mixing with snack well; ground anchor is available for adjust height.
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